The NJP-800 Automatic Capsule Filling Machine is a modern machine that can fill powder or pellet contents into capsules with precision and accuracy. Because of its unique integration of modern technology and user-friendly features, this machine is considered one of the leading choices for capsule production both in pharmaceutical and nutraceutical industries.
Operating Principle of NJP 800 Automatic Capsule Filling Machine
The NJP-800 Automatic Capsule Filling Machine works through a well-coordinated series of steps that ensures accuracy and efficiency in capsule filling. These include:
Capsule Loading
At the start of the operation, empty capsules are loaded onto the capsule hopper. Moving through the capsule sowing plate, the capsules will be automatically oriented and separated into top and bottom portions with the aid of a vacuum system, which allows precision in the operation.
Automatic Filling
The separated capsule bodies move into the dosage tray, which is automatically filled with the required amount of powder or pellets.
The machine has an automatic reject function that picks out and eliminates any capsules that may have turned out flat or do not separate as they are required.
Capsule Closing and Output
After filling, fitting of top and bottom parts is done by automatic locking of the capsules. Capsules are ejected out of the machine as final products.
Powder/Pellet Handling
The machine has a dedicated hopper for loading medicine powder or pellets. This material automatically feeds down to the dosage tray, and in case of no availability of medicine, the machine stops. Dosage tray does the filling through five cycles for accuracy, before transferring medicine into the empty capsules.
Features of the NJP-800 Automatic Capsule Filling Machine
The NJP-800 Automatic Capsule Filling Machine is integrated design and functional features set it apart from others:
Increased Precision and Long Service Life
The machine has combined the stowage seat and the measuring plate in a single unit. The advantage of this is that the stowage rod and measuring plate have eliminated deviation and friction between them. This design improvement increases precision and prolongs the service life of the machine.
Automatic Capsule Rejection
In case any capsule does not meet the standards of quality, automatic rejection occurs, and medicine inside such capsules is recycled and used. This feature contributes to not only assurance of a high-quality output but also improving economic efficiency of the operation.
Ease in Maintenance
The NJP-800 has been designed with ample ease for disassembly, installation, and cleaning. Different molds can be manually replaced to accommodate various production needs.
Integrated Dust Collection and Waste Management
This machine internally equips with a dust collector and vacuum pipe, and also is equipped with a waste air pipe. Such design minimizes the possibility of the air pipe being damaged, leaked, or polluted, thus meeting the requirements of GMP.
Durable Components
The stowage rod cap is made of stainless steel to replace the original plastic cap for avoidance of breaking and reduction of number of screws and caps on the platform.
Advanced Control System
The NJP-800 uses a PLC and touch screen interface. This touch screen includes password protection, parameter-setting functions, and data printing to facilitate easier operations and control of the machine.
Auto Alarm and Shutdown
This machine is designed with an automatic alarm system that will alert the operator when a breakdown or material shortage occurs. It will also automatically shut down in order to protect against damage and ensure continued operation.
Application
This machine is a versatile machine that can be applied in several industries that require capsule filling. Here are its applications:
- Pharmaceutical Industry: The broad application of the NJP-800 in pharmaceutical manufacturing is to fill medicinal powders and pellets into capsules. High precision and efficiency make this particular machine quite suitable for a wide range of products, from supplements and prescription medications.
- Cosmetic Industry: It also can be applied to cosmetic purposes, filling in some cosmetic ingredients such as vitamins and active compounds into capsules. It has broad use in the manufacture of beauty supplements and other cosmetic-related products.
- Research and Development: It will also allow R&D laboratories to produce small batches of experimental formulations. The flexibility and ease of adjustment also make it very useful during the development of new products and when testing various formulations.
- Contract Manufacturing: To contract manufacturers who produce capsules on behalf of others, the NJP-800 will provide them with reliability and efficiency to meet production demands that vary from time to time, and also meet the required quality standards.
Maintaining the NJP-800 Automatic Capsule Filling Machine
The importance of proper maintenance with the NJP-800 Automatic Capsule Filling Machine cannot be overemphasized, for it ensures the longevity and efficiency of the machine. The following are some key points to note regarding its maintenance:
● Cleaning Regularly: Clean the machine regularly to prevent residue from building up, creating an uncomfortable and hygienic production environment. In that respect, the present integrated dust collector and vacuum pipe make cleaning easy; nonetheless, operators should inspect specific and detailed cleaning procedures by the manufacturer.
● Routine Inspections: This includes periodic examination of the stowage rod, measuring plate, vacuum system, and other parts that make up the machine. With routine checks, one is capable of noticing and removing signs of wear and tear or potential problems before they may begin to cause performance problems.
● Lubrication: It is applicable to lubricate machine parts in regions where motion occurs. This greatly reduces friction and prohibits the machine from going through wear and tear. Operators are supposed to limit friction by applying recommended lubricants guided by a maintenance schedule outlined by the manufacturer.
● Calibration: Precision largely depends upon good calibration. Therefore, operators need to conduct periodic calibration in order to sustain filling accuracy and maintain product quality consistently.
● Replacement of Worn-Out Parts: There are some wear-and-tear prone components like seals, gaskets, and caps. Immediate replacement of these worn-out parts helps in preventing malfunctioning and prolongs the service life of the machine.
● Training and Support: The operators should be rightly trained for the operation and maintenance of the machine. Along with this, technical support and service that can be sought from the manufacturer could sort out operational complex issues for keeping the machine productive.
The NJP-800 Automatic Capsule Filling Machine represents the next generation in capsule filling. With its solid construction and feature set, along with operational efficiency, it befits pharmaceuticals and nutraceutical companies in meeting increasing demands for productivity enhancement. Precise filling mechanisms integrated into the machine itself combine with user-friendly controls and maintenance features to high-quality output and ensure operational excellence in capsule manufacturing.
Media Contact
Company Name: Ruian Furis Machinery Co.,Ltd
Email: Send Email
Phone: 0086-13515779235
Address:Feiyun Industrial Zone, Ruian
City: Zhejiang
Country: China
Website: https://www.furisgroup.com/